All about Tubes, Tube Circuits, Tube Gear
Showing posts with label Guitar. Show all posts
Showing posts with label Guitar. Show all posts

Sunday, March 9, 2014

Overdoing and Removing Cavity Shielding

Without making too much out of the loss of treble / sparkle due to ground/shield capacitance, it is true that this effect is quite measurable and audible, and can also lead to undesirable side-effects.

The Zexcoil fellow recently studied shielding on cabling from pickup to controls as a result of some anomalies noticed in cable brands, and as a side-issue he measured also the capacitance effects of cavity shielding. I believe he measured conductive paint (graphite) used to shield pickup cavities, but one should expect that even more dramatic effects will be found when using copper shielding.


Copper Shielding

Some recommend copper as preferable because it is a much better conductor, and a better Radio Frequency (RFI) shield for noise reduction. And this has become more important in a heavily polluted radio environment we now live in, with multiple sources of interference, from cell-phones to satellites.

To get equivalent shielding with conductive (graphite) paint, one must usually use two or three coatings and build a thick layer.

However, a disadvantage of copper is that it is also a natural capacitor.

This capacitance effectively bleeds treble to ground, and can also cause or alter natural resonances and frequency response.


So people have discovered on their own that removing either paint or copper shielding restores the sparkle or clarity and dynamics of single coil pickups, and even modern noiseless ones.

The drawback is that of course the noise and hum returns to the signal path.

I recently acquired a MIJ body already fully shielded with copper, and routed only for single coil size pickups. Obviously the concern was that I would lose the expected sparkle and dynamic response from either single-coils or stacked noiseless pickups.

Looking at the problem closer, it was obvious that far too much shielding was used to shield the cavity, and that much of it was superfluous and could be removed while retaining most of the effective shielding of the cavity.

For instance, as I will show in the photo, a large amount of the shielding inside each pickup cavity can be removed without degrading shielding.

The inside facing, and sandwiched walls do not need to be shielded in these cavities, because they are already shielded by the outside walls and edges.

Removing the copper from these sides dramatically reduces the stray capacitance of the cavity, while preserving the shielding against outside RF sources.

 Photo 1:

Here you can see where I have cut out the top half of the shielding in the middle pickup cavity.   The middle pickup is certainly heavily shielded already from being sandwiched between the other two cavities.    Stray RF coming at the guitar endwise is caught by the outer shielding and the other pickups.



 Photo 2: 

Here is shown that much copper laying in the bottom of the cavity has been cut out, drastically reducing the stray capacitance expected along the cables/wire leads running from pickups into the controls area.  This copper does little to shield the pickup network from RF, but adds a significant amount of capacitance to ground for the signal path.  Also, the copper is an added hazard that can short out or ground bare wire, eyelets or solder-points on the back of a pickup, if it is lowered too far into the cavity.


If the pickups are not suffiently brought back to life by this removal,
one can go even further, either leaving narrower strips, or simply disconnecting most of the copper from ground. There is no need to remove all the copper unless the results are not satisfactory. Its a law of diminishing returns here, and some shielding is desirable, even with "noiseless" pickups.


Thursday, June 14, 2012

Guitar Pedal Power Supply




Project Goals:

To design and build a reliable, high quality, heavy duty power supply
in a small size that can power 10 – 20 typical guitar pedals,
replacing 9 volt batteries and/or multiple wall-warts.

This would substitute for a typical $150.00 commercial unit,
available at music stores or on the internet.

Circuit Design:

A transformer-based supply was chosen, to reliably deliver the current and power required, rather than a lighter but less reliable and/or noisier 'switching supply'. The simplicity of the design, coupled with independent regulators will make a low-maintenance unit that delivers clean D.C. Power and very low noise. (See circuit diagram).

Full-wave rectification with de-rated parts and a wide safety margin for voltages and current was chosen, since consistency of voltage is needed, while the number of guitar-pedals and their power-needs will vary greatly and be out of the control of the designer. The unit must perform consistently under a wide variety of loads.

Important:  Each Regulator was mounted on a small heatsink to allow it to operate at high current values.

Guitar pedals range in current-draw from as little as 10 mA to as high as 100 mA.

Using a daisy-chain cable to connect them in parallel,
means the currents will simply add up.
Each regulator can handle a maximum of less than 1 Amp,
so load each branch accordingly.

Examples: (actual measured current draw)
Distortion + (BOSS) - 10 mA
Chorus Factory 7 (Digitech) - 90 mA
Main Squeeze (Digitech) - 80 mA
Accoustic Simulator (BOSS) - 20 mA
Noise Reducer (Behringer) - 30 mA
Ultra Temolo/Pan (Behringer) - 15 mA
Reverb RV600 (Behringer) - 90 mA
Digital Delay DD400 (Behringer) - 95 mA

Dual branches were chosen, to lessen the load on each branch, and further isolate various pedals from each other, when connected.
Also, in case of part-failure, one branch alone can easily drive at least 10 typical guitar-pedals so that the unit can continue in use until one branch can be repaired.

Long A.C. Mains chord and power-lines were chosen, to allow a physical distance of up to 3 feet from pedal area and/or signal cables, and to allow convenient connection to A.C. Supplies located anywhere on stage.

An indicator light was added to reveal power-on condition.
A heavy metal box which can endure abuse was also chosen, to support the weight of the transformer and protect circuitry.