All about Tubes, Tube Circuits, Tube Gear
Showing posts with label tube power amp. Show all posts
Showing posts with label tube power amp. Show all posts

Thursday, June 14, 2012

Ultralinear Guitar Amp (9): Tube Holes!

 

Starting to prep the Chassis!

Here's the latest pics of the build:




These hole-punches are a lifesaver.
They pay for themselves with their first use.
Make sure you use cutting-oil and regular oil on the threads, to keep them sharp.



For accurate hole-placement, small pilot-holes are drilled, then a 3/8" hole for the bolt of the hole-punch.
A half-dozen turns and the piece snaps out, leaving a perfect, finished hole.



Even if this project is a flop, nothing beats watching the son actually perform useful work!
- and he's gained experience with a new tool, the hole-punch.



Holes for the mounting bolts are also marked and drilled.



Really nothing should be mounted until the transformers are drilled and bolted on,
but its hard to resist the fun of pre-assembly and a first look:



Ultralinear Guitar Amp (8): Chassis Prep (cont.)

Nothing like actually getting down to business!

The chassis needed one more modification.
The extra long back was sawed off, leaving about an inch;





The extra piece was also sawed short, to match the height;

This piece has the bend and chassis-bolt nuts which take the back bolts from above.



The piece is bolted to the rest of the chassis, to give a strong,
level surface for mounting the transformers and tubes.

As a result, new holes will have to be drilled in sides of the wooden Fender cab, to line up with the side-bolts.

Good news is, most of the front panel can be re-used, the old way,
with chassis-mounted knobs and point-to-point, using a turret board.



Here's a closeup of the Boltec 100watt UL transformer, with painted bells.
The 'burnt look' was created with a crackle-paint, sprayed lightly over the white.
It gives a hint of the mayhem to come from this best guitar-amp ever built (tribute).




 
Now the fun begins! LAYOUT Time!



Nothing like a new amp project to get you all fired up!

Click the image to open in full size.

Remember kids! Play Safe!

Click the image to open in full size.

Ultralinear Guitar Amp (7): Chassis Setup

because they are hanging upside down.

First these ones, which grip the base:

Click the image to open in full size.

Then these ones, to hold those babies in regardless of roady mishaps.

Click the image to open in full size.

I know: You're saying, "Why both?"

Because I don't trust either method.

Of course this brings to mind the train scene in Once Upon a Time in the West.

Frank: "How can you trust a man who wears both a belt and suspenders? The man can't even trust his own pants. "


My only misgivings are the potential for shorts/arcing from metal retainer to topcap clip/plate (with 6BG6As).
I may have to use an additional silicon (for heat resistance) insulating ring with a ridge.

Okay, starting to get down to business:

I have stripped the original Fender Transistor Twin chassis,
and spent a week toying with the idea of taking it to a school shop,
and using their bender to fix it up.
Then I just spent ten minutes with a 2x4 and my body weight,
bending it myself on the floor. Not bad.
Now the chassis platform is horizontal,
and the front piece bent at an appropriate angle.
I have yet to saw the over-tall back piece off and re-bolt it,
so that the top-screw lugs line up with the holes in the cabinet.


On the left (chassis) is the Boldec 100 watt Ultralinear transformer.
The bells were painted white and fired for coolness (wasted now inside Fender cab).
On the right (chassis) is the HV tranny and the giant (10 H?) choke (bigger than tranny!).
I got this choke I think from Antique Audio 20 years ago as army surplus.


But I thought the only way to get the son started (and off videogames),
was to dump it on his bench, and make a lot of noise.

I built a bench for him under his bed-loft, (see pic),
to encourage him to learn some electronics before his dad goes senile.



He inherits a lot of cool bits, like that classic EICO oscilloscope,
and custom test-jigs for tube circuits (see upper left).

Some might recognize the ancient Heathkit tone-generator at top right,
and the quickly obsceletized "Distortion Meter" beside it (heh heh).

Wednesday, June 13, 2012

Ju-Jutsu: Ultimate Monoblock (Pt 3) First Stage

Okay lets look at the input / stage 1.



Overview:

What is going on here?

First of all, I chose balanced stages all the way through the amp.
We have to get to balanced anyway, for a Push-Pull at the output stage,
so at some point I'd need an interstage transformer or a splitter, with all those problems:
added stages, another layer of distortion etc.
Well I learned a lesson working with professional studio gear, which is balanced all the way from the microphone.
It works best, and gives the highest noise immunity and lowest distortion.
All the advantages of the Push-Pull (harmonic cancellation, Powersupply noise cancellation)
are now transferred to the whole amp.
If the Mu-Follower wasn't clean enough, its now bullet-proof.

What you are looking at is two Mu-followers, one for each side of a balanced input.
One is drawn upside down for symmetry and beauty.
The input transformer is a Jensen.
Simply put they make the best input transformers you can buy.
We use them in everything in a studio environment, for isolation, balance, and frequency-response, noise immunity, and low distortion.
They are a cost-effective solution and replace an interstage transformer, which,
to get the same specs would cost a fortune, and they don't make them like this anyway.
Jensen can make near-perfect transformers because of the signal amplitude and size.
Nuff said. No one in their right mind would prefer an interstage to an input transformer.

That leaves the resistor values.
The input stage here could be any tube, but lets pick a 12AX7A
just to keep it easy to get good quality cheaply available parts.

Well, we'd like about 250 volts across each tube.
We'd like to bias them according to my little method.
But people have designed plenty of 12AX7 Mu-Followers,
and you can use tested circuits that are known to deliver high fidelity.

Some things never change.
The input grid resistor for each triode should be 500k to 1Meg R.
This provides an appropriate input impedance for the transformer,
and a path to ground to (self-)bias the grid.
The cathode resistor should be about 1k R to give a volt or two of self-bias.
It's positive voltage at the top (due to the idle current) makes the grid relatively negative.
Input tubes should pretty much always be self-biased unless you have a good reason not to.
If you are using a 6922 or some other more sensitive tube, don't forget a grid-stopper (shown).
Otherwise you risk hidden parasitic oscillation and poor performance.

You'll notice I have a three-resistor network to ground for the two bottom tubes (one upside-down).
That's Hafler's minimum IM distortion trick, discussed in the literature.
You can just as easily use a couple of LED diodes to ground on the bottom tubes (NOT the top ones!!!),
as some people are doing these days (they weren't available in Hafler's day).

The top tubes are set up similarly, but the extra resistor on the cathode is another parasitics-stopper (horizontal, optional).
Again a 500K resistor (or 1 Meg R) is a grid-leak or input resistor (and a horizontal grid stopper if needed: try 1k).

The top resistor is not really a load resistor, its again a 'parasitics stopper' resistor. (500 R would do, or even skip it).
The top tube is operating as a cathode follower.

The input cap for the top tubes are .22 uF, but you could use a .1 uF, its not critical.
What's left? The input is grounded to the chassis- via a star-ground at the bottom of the input tubes.
This is for shielding, but it can be skipped, and you could just use an XLR input for a balanced line input.
You could even eliminate the input transformer entirely if you have balanced lines.

Any questions? No, then we can move on to the next (last) stage.

Ju-Jutsu: The Ultimate Monoblock (Pt 2)

Here is the circuit for the WWII version of my amp, one of the first I built.
You can see why it is the cleanest of sounds:



Only two stages. Less than most preamps!

Two transformers.

3 caps.

It is an elegant solution to sonic purity.

Here are some notes:

I used Jensen transformers for the input;
any good output transformer will do.

It requires two heater supplies, one for the upper tubes, one for the lower.
Either float the upper or DC offset it from the powersupply at around 300 volts.

It requires two power supplies, 400-500 for the 1st stage, 700-800 for the 2nd.
The PSRR is so good, you only need simple, modest PS circuits.
You can run the 1st stage off a resistor/cap leg from the main B+.

The top tube was a 5998 in the power section (V3 A, V3 B).
You can also try a couple of 6L6s or 6V6s, in triode-mode.
The bottoms were a 1625s. 807s are equivalents (triode mode with the usual precautions)
6SN7s or 12AX7s will do in the first stage.

 At one point, the man who reviewed the amps was still in shock,
so he set up a series of A/B tests, and drove me and the amps all over Ontario.

At one particular location, a fellow had spent several thousand in parts,
for an elaborate SE amp,he had designed using very expensive transformers, silver wire etc., and some $10,000 pair of speakers.

He played me his rig for about an hour.
I had to admit it was beautiful, rich and warm, quite an accomplishment.
I said nothing, and neither did the reviewer.
We set up my monoblocks quietly, then spent the next 3 hours listening to everything he could throw at them.
It really sounded like Diana Krall et al, were in the room, saxes, accoustic basses and all.

He said the monoblocks were incredible.
I felt kind of sad that my amps had defeated his greatest efforts and expense.
We parted friends.

In a similar A/B shootout with Bryston's best and purest solid-state offerings,
we blew their amps out of the water.

It was a thrilling experience, never to be repeated.
I felt dishonest in a way, because I knew a key point of my innovation was based on the work of others.

Here's a pic of the pair that went on the A/B challenge:



Ju-Jutsu: The Ultimate Monoblock



It was the early 90s, and I was working as a sound engineer and technician at an unusual, prestigious but small recording studio in Canada. After enduring the crazy 70s and 80s, with all its rapid but not always improved change, the flood of early transistor gear, the horrible beginnings of CDs, the ridiculous claims of stereo-makers and speaker companies, the dust had begun to settle among those with the requisite decades of experience and mixed results.

Tube amps for musical instruments stubbornly remained supreme.
By now classic tube designs had been successfully resurrected into niche hi-fi markets, and in the studio, legendary gear had begun to be bought and sold as 'essential', from rare Neumann tube microphones, to the hands-down winner, the Macintosh power amps, along with exotic pieces like tube preamps and plate-reverbs.

The problem at first in the power-amp field was the bottomless craving for more power, and somehow in the transistor shuffle, the lessons of the early monster tube-amps had been lost and forgotten.

Now items like Macintoshs had become so pricey that people came to me complaining, demanding someone make something as good. The glove was thrown down. It had erked me and intrigued that the Macs had proprietary transformers and 'secret' circuitry.

My scientific brain demanded that no 'magical thinking' was allowed. If great amps could be made, they could be made with ordinary parts. They shouldn't and didn't need exotic devices or gold-plated wires, or special magic weights on top of my speakers.

Challenge Accepted:


I thank God that I had a very understanding employer at the time, who was willing to allow some experiments, and front some investment cash for parts etc., as part of their admirable ethic of supporting the arts, even in the face of the rampant flakeness that flapped about everywhere one looked.

Just prior to my plunge, I had had my interest in tube circuits rekindled by another kind musician, who was also convinced about tubes, but who was as poor as me, and who wanted help rebuilding / repairing his ST70.

I quickly figured out that the ST70 was a piece of crap, that needed redesigning from the bottom up. The EL34s were unsuitable for high fidelity, the preamp section was trash, the power-supply circuit was noisy, and even the power transformer was hopelessly underpowered for the job of running a stereo class-A amp.
We rebuilt it and I became addicted to Glass Audio and Speaker-builder, and began to meet a whole pile of people whom I never suspected existed.

Among the various intriguing but always ultimately unsatisfying articles and attempts at producing tube Hi-Fi, I ran into Kimmel's breathtaking work. Without ever knowing it, he led me to the Fountain of Youth of tube circuits, the Mu-Follower. This was the underappreciated gold lurking under everyone's noses.

I unashamedly plagarized and adopted the Mu-Follower for intense study and analysis. My ears had already told me something extemely important through the headphones: The Mu-Follower, properly used, could produce a perfect copy of the music signal. Suddenly a dream re-awoke in me that had been gnawing away at me for years. A power amp that could perform better than transistors.

But so much had to be overcome: Tube power amps were notorious for their 'color'. The main selling point of tubes was their 'musical' coloring and 'warmth'. But I was already dancing to the tune of a different drummer; I had been immersed in studio for so many years, and was now obsessed with sound purity.

I dove into every power-stage design documented, to grasp the shortcomings and benefits of each. I collected everything published in English back to the 1930s I could get my hands on, seeking for at least one more key, some method to overcome the systemic flaws of output sections. The closest thing to what I was looking for was the Circlotron. It was indeed a brilliant design, appealing to my mathematical topological sense, and its elegant solution to 'crossover distortion' in Class A/B was stunning. But, alas, it did not deliver the combination of power and utter pin-drop clarity that I was seeking.

Again I looked at the Macintosh. It was using a type of feedback circuit within the transformer to squeeze out the distortion. But I wanted much more. I didn't want to have the need to do that at all. All my experience with transformers told me they operated better if they weren't pushed into distortion in the first place. I began to study output transformers more closely. Exotic custom-made transformers were too expensive. There had to be a way to make ordinary transformers do what they were supposed to.

Push-Pull circuits were the only ones that met the power requirements needed by typical audio environments, because SE to get sensible power required exotic high-power expensive tubes. This wasn't any better than expensive transformers! Perhaps worse! You only buy a transformer once.

I studied the transformer distortion more closely, in particular the I.M. distortion; where did it come from? yes the non-linearity of the tubes added harmonic components, and with complex signals these could become progressively more non-musical, less related to the signal. But I could audibly hear far more than mere tube distortion in the speaker. The headphones made it obvious.

But OTL circuits were mostly just rumours in the 90s, and required so many tubes that nothing was saved, and much maintenance was incurred. This was no real solution at all.



PSRR: Real and Imaginary


I began to investigate claims about Power-Supplies and their contribution to distortion. They were the single most common problem for most tube circuits, adding hum and buzz, and modulating the music signal.

Even when Power-Supply noise seemed to be under control, tube amps sounded non-musical and mediocre. The problem wasn't solved, only masked. The more current a circuit drew, the less filtering and the louder the ripple. It came sneaking back in with a vengeance whenever the music demanded power. Power supply sagging was another addition to the problem, with its own non-linearity.

Like many a desperate builder in those days, I threw more capacitance into PS circuits, almost recklessly, trying to eliminate noise. But the law of diminishing returns prevented any cost-effective solution in that direction, and indeed, such methods caused their own problems, with damaging surge-currents and part-failures both diode and cap. But I did finally learn how to build reliable power supplies, with delay circuits and surge-limiters.


The Mu Follower Again:


My ears were drawn back again to the Mu-Follower.
Why was it so pure? Why was it noiseless?

(1) It was a Constant Current circuit. Sure. That explained part of its magic: The Power supply was never asked to do more than it always did. Ripple did not increase with varying music signals. But that wasn't the whole story:

(2) It was a Very High Resistance circuit. Most of any noise voltage appearing in the Power Supply was divided across the high resistance portion of the series-circuit. This second fact was what gave the circuit an almost miraculous PSRR. Most of the noise was dissipated as heat in a non-amplifying part of the circuit off from the signal path.

Because of this, the Mu-Follower is the ideal preamp circuit. Critiques aside, it reproduces and amplifies the cleanest signal possible in a tube circuit. Its only drawback, the requirement of a relatively high impedance load, is no limitation for a preamp: You merely add a high-quality cathode-follower as the next stage.


Output Transformer Blues


I turned back to the Output transformer. I studied its behavior more closely.

A balanced D.C. current in its bifilar primary winding was supposed to do two things:

(1) cancel itself out, preventing any magnetization of the iron core, which would use up precious saturation headroom.

(2) reject 99% of powersupply hum and noise, because this also would be balanced in the primary.


(1) cancel itself out?

I thought about it. This is actually nonsense.
In a Push-Pull circuit, the tube on one side conducts more,
while the tube on the other side conducts less.
Its current, not voltage that magnetizes iron;
the currents must swing significantly from side to side in the primary. This means that these currents are sucking back iron-domains, and if the current wave-form isn't a duplicate of the original signal, power is being used in the transformer not belonging to the signal. Any distortion products are also being distorted also in phase due to hysteresis. To put it bluntly, transformers amplify distortion, adding yet more.

It became obvious to me that one must prevent any distortion from entering the transformer in the first place, at all costs.


(2) reject 99% of powersupply hum?

Now lets imagine a 120 Hz ripple (with harmonics).
While there is no music signal,
and the current is balanced on each side of the primary,
we know each tube is acting like a static resistor (and diode in series).
The same percentage (amplitude) of the ripple voltage appears across each half-winding in the primary.
So far so good.
The voltages and opposing forces cancel:
no PS ripple is transmitted to the secondary,
and no current is induced in the iron core either.

Now suppose the music signal is a 30 Hz bass-note.
For the first two cycles, the music signal unbalances the two tubes:
one conducts more, and the other less current.
The voltage also rises at one plate and falls at the other.
now there is momentarily a "D.C." (slow changing A.C.) across the whole primary.
In slow motion if you will, one tube acts as a large resistor,
and the other acts as a small one.
More current flows down one half-winding, magnetizing the core.
(so far so good, because this is the music signal).
But now the PS Ripple also appears more on one leg than the other,
because of these slowing changing voltage-dividers.
The PS Ripple, modulated by the music signal is pushed into the secondary as an AC voltage.
This happens four times (in alternate directions) every 30 Hz.
But most critically important, it is happening most of the time!

During this low music signal, there is darn little PSRR!

The same rule applies again:
We must never let the PS ripple appear across any part of the primary
!

One obvious rule, if there weren't enough reasons already,
is not to include a transformer in a multistage feedback loop!

What circuit achieves both goals?

The Mu Follower.
It became obvious to me that not only would the Mu-Follower work in the Output stage, it was essential!








I built several amplifiers, on a commission basis during the 90s,
as a result of my findings.
I also discovered that even the tubes chosen were not really critical,
except to meet power and current-handling objectives.
I used tubes from WWII, vintage, NOS, and modern tubes,
all with great results.



I received a very complimentary review by a writer for Stereo Times, as a personal endorsement.


Quote:
Let me tell you about an amazing experience I had not long ago.
I was sitting in a local recording studio, listening to my friends lay down the tracks for their upcoming CD. The music consisted of a vocalist, stand up bassist, some percussion, and two guitarists; one acoustic and one electric. As I listened to the live mic feeds, and subsequently the master tape playback of this music, I was struck once again by the notion that home playback just doesn’t sound like this. Even through the small, modest speakers being used as monitors there was a richness of tone, attack, transparency and effortless high frequency detail that was stunning. There was a sense of live musicians coming through those monitors that escapes even the most expensive home systems I’ve heard. In contrast, most CD’s sound "canned," like all the lovely aural information has been truncated, stuffed into a playback medium that makes a two dimensional caricature out of the original sonic event. So, I sighed and enjoyed the experience, realizing I could never bring that sound home with me.
Here’s the kicker. I wandered into a room down the hall from the recording studio where (Nazaroo), a technician working for the studio, had set up his newly designed mono block tube amplifiers. The amps were driving a tiny little pair of NHT "1.5s." I’ve heard those NHTs several times before; nice speakers, pretty flat response, low coloration design, but nothing that’s ever lit my fire. For kicks, from a nearby shelf full of CDs I grabbed an Cassandra Wilson CD, loaded it into the non-descript CD player hooked up to the system and pressed play. My jaw dropped. I’ve been trying to scrape me jaw off the floor ever since. What I heard was an incredibly pure sound. So pure that the sound coming from this commercial CD was startlingly close to the experience of listening to my friend’s master tapes in the recording studio. There was none of the electronic hash overlaying the music that I was used to hearing through consumer sound systems. Instead there was a harmonic purity, clarity and lushness that I was accustomed to hearing only in the recording studio. I immediately recognized that I was hearing a level of sound quality that I’ve rarely encountered before, even among the heart-stoppingly expensive systems that populate high end audio. And all this coming from amplifiers putting out around 20 watts into a relatively cheap, small pair of speakers. Clearly (Nazaroo)’s amps were doing something special.
So I had (Nazaroo) build me a pair of mono block tube amplifiers. These put out approximately 28 watts a side - a little more powerful than the ones I listened to at the studio. They sound like a fairly ‘powerful’ 28 watts - enough to drive most mini-monitors easily. In my smallish room they have also acquitted themselves quite well in driving my Von Schweikert VR-4 Gen II speakers - a large, full range floor standing speaker with a 90 dB sensitivity and 6 ohm impedance.
Hooking up (Nazaroo)’s amplifiers to almost any speaker makes the speaker "disappear" as a sound source. The amplifiers produce a signal that is so clean and transparent that the low-level ambiance of the recording is revealed. It’s like the very air between your speakers is altered, turned into the recorded space of the CD, and inhabited by palpable sonic images of musicians playing their instruments. Listen to a recording of someone playing acoustic guitar. The high strings of the guitar have a life-like sparkle, without any of the electronic edge or etching to the finger picking that is added by cruder amplifiers. This unnatural electronic etching normally obscures the naturally beautiful overtones of the acoustic guitar. (Nazaroo)’s amps remove these electronic impurities, allowing you to hear the differences between every string, and the resonating wood body of the guitar. Hell, it sounds like you can hear right inside the body of the guitar. In classical music recordings, woodwind instruments in the back of the orchestra that are often obscured or homogenized by other audio equipment are rendered clearly, with each instrument being easily identified, and their melodic line effortlessly followed by the ear. You can hear the texture of a reed buzzing in an oboe, and the vibrating column of air emitted by the body of the instrument.
And it goes on and on. Each recording I’ve played through (Nazaroo)’s amplifiers has sounded unique, with it’s own recorded ambiance, and pallet of mic techniques being disclosed. The sonic signature of individual stand-up basses, classical guitars, pianos, saxophones etc. are unveiled. (Nazaroo)’s amplifiers simply offer a cleaner, clearer sonic path to the original recording than any amplifier I have encountered. Even my very expensive Conrad Johnson Premier 12 monoblock amplifiers are revealed to somewhat color and obscure the sound in relation to (Nazaroo)’s design. The same is true for other well-regarded amplifiers that I have had at my house. I have not yet heard a more transparent audio signal. Plus, when paired to appropriate loudspeakers, (Nazaroo)’s amplifiers deliver among the richest, tightest bass I have heard from any tube design.
So, is there anything more I could ask from these little marvels? Well, yes. In (Nazaroo)’s amplifiers I have encountered something marvelous, but not perfect (I’ve yet to encounter *any* perfect audio component). I find that, in relation to my CJ amplifiers and some other good tube designs, (Nazaroo)’s amplifiers can sound a little less fulsome in the upper midrange. Female voices, while startlingly clear and natural, can loose a little of the physical density or presence that I get with my CJs. Same goes for instruments that inhabit or play in the upper registers, such as alto sax or trumpet. On my CJ amps these instruments move a little more air in my room. Also, one must be careful to pair (Nazaroo)’s amplifiers to the right speaker. I’ve had these amplifiers exhibit excellent control over the bass region of some very large speakers. But if the speaker sensitivity drops too low (or the woofer size gets to big), watch out, the bass can get a bit out of control. Hey, we’re only dealing with 28 watts here, so we must be sensible.
I should add that the above caveat regarding a thinness in the midrange seems to be a minor point. While I do hear it, many of my audiophile/musician guests who listen to music through these amps do not pick up on any thinness. In pretty much every case where I have A/B’d (Nazaroo)’s amps against a competitors my guest’s have preferred (Nazaroo)’s, feeling they offer a substantially more realistic sound. “
So, there you go; right now, (Nazaroo)s’s amplifiers offer a level of sonic purity that would be hard to match, even by some of the ridiculously expensive amplifiers offered by other high end amplifier designers. If he continues to perfect his design, I feel he will have a product that, at a fair price point, should make other high end manufacturers hang their head in shame. “

- Reviewer's name withheld